Tinplate

Toyo Kohan provides a wide range of specifications and high quality tin plate to meet the needs of our customers.
Since our founding in 1934 we have grown together with our customers through the manufacture of tin plate.
The technology that we developed with our customers continues to evolve, and we are now focusing on new uses that can contribute to the solving of environmental problems.

Toyo Kohan in Your Everyday Life
Gift Package Cans

Feature

Features 1 Beautiful surface luster

  • Has a characteristic, beautiful metallic luster.

Features 2 Good weldability

  • Easy to weld and solder.

Features 3 Excellent corrosion resistance

  • Has excellent corrosion resistance and is widely used for food cans.
  • Beautiful surface after painting and printing.
  • Can be machined in various ways (bending, drawing, etc.).
  • Complies with the Food Sanitation Act.
Product name Basic composition Features
Tinplate This is a surface treated steel sheet that has tin plating on cold rolled steel sheet.
LTS This thin tin plate steel sheet has the minimum tin quantity possible for stable welding (1.3g/m²) for reasons of economy, and paint adhesion has been improved over tin plate.
Uses

From standard industry products to leading-edge products, this product is used in the lives of people around the world.

  • Food cans
  • Beverage cans and metal caps
  • 18-liter cans
  • Candy cans
  • Spray cans
  • Tin toys
  • Electric and electronic parts
  • Bearing parts (sealing parts)
Production Process

In order to assure the properties suitable for various uses, tin plate used as material for cans and other purposes is made under strict quality control.

Five-stand tandem cold rolling mill

Five-stand tandem cold rolling mill

Continuous annealing line

Continuous annealing line

Electrolytic tin plating line

Electrolytic tin plating line

Properties
Product Tinplate Hi-Top
Tin
(Sn=2.8 g/m²)
LTS Hi-Top (TFS) WHT-2
Weldability RC value
(mΩ) *1
0.1 to 0.3 0.1 to 0.3 100 to 200 0.1 to 0.3
Assessment Good Good Bad Good
Rust proofing Salt spray
test *2
Excellent Good Poor Poor
Coating materials Cup process adhesion test *3 Poor Good Excellent Excellent
Adhesion T peel test *4 Poor Good Excellent Excellent
(Comments)
  1. RC value: Test materials heat processed for 20 minutes at 205 degree centigrade then contact electrical resistance is measured using our company's RC measuring instruments (RC value: Small → Weldability: Good)
  2. Salt spray test: 35 degree centigrade, 5% salt solution sprayed for 2 hours → visual inspection
  3. Cup process adhesion test: Lacquer coating → cup process → cup wall surface coated film strength peeled with tape → visual inspection
  4. T peel test: Lacquer coating → Cut to 5 mm width → 2 test material sheets thermally compressed via nylon film → Measure peeling stress

Weldability

The following diagram shows an example of the weldable current range using manufactured can seam welder. Good welding materials possess a wide weldable current range.

Available Size

The manufacturable range depends on the combination of each specification (thickness, width, temper etc.).
Ask us especially about combination specifications with sheet thickness upper and lower limits and sheet width upper limits.
Also ask us about specifications as needed.

Sheet

  Normal manufacturing range Manufacturable range
Sheet Thickness (mm) 0.15 to 0.50 0.13 to 0.60
Sheet Width (mm) - 670 to 1,060
Length (mm) 510 to 1,070 460 to 1,110

Coil

  Normal manufacturing range Manufacturable range
Sheet Thickness (mm) 0.15 to 0.60 0.10 to 0.80
Sheet Width (mm) - 670 to 1,060

Hoop

  Normal manufacturing range Manufacturable range
Sheet Thickness (mm) 0.15 to 0.50 0.13 to 0.60
Sheet Width (mm) 30 to 500 10 to 500

Standards Products

Tin is manufactured under strict quality controls based on standards comparable to JIS G 3303.

Tempering (Temper Grade)

  Tempering Codes Hardness
(HR-30T)
Features Main Uses
Single press roll T-1 49±5 Especially good flexibility Deep drawn cans, caps, etc.
T-2 53±5 Medium flexibility and strength General drawn cans, caps, etc.
T-2.5 55±5 Flexibility and adequate strength General food cans, etc.
T-3 57±5 Moderate strength General food cans, etc.
T-4 61±5 Relatively high strength Bodies, tops, bottoms, and caps of general cans, etc.
T-5 65±5 Superior bend resistance Large cans, internal pressure cans, etc.
Double press roll DR-8 73±5 Superior rigidity and strength Bodies of carbonated drink and beer cans, etc.
DR-9 76±5 Superior rigidity and strength Tops of carbonated drink and beer cans, etc.
DR-9M 77±5 Superior rigidity and strength Tops of carbonated drink and beer cans, etc.
DR-10 80±5 Excellent rigidity and strength Lids of 18-liter cans, etc.

Plating amount

Type Codes Classification Nominal plating mass
(g/m²)
Minimum plating mass
(g/m²)
SPTE Uniform thickness plating 2.8/2.8 2.45/2.45
5.6/5.6 5.05/5.05
8.4/8.4 7.55/7.55
11.2/11.2 10.1/10.1
Differential thickness plating 5.6/2.8 5.05/2.45
8.4/2.8 7.55/2.45
8.4/5.6 7.55/5.05
11.2/2.8 10.1/2.45
11.2/5.6 10.1/5.05
11.2/8.4 10.1/7.55
(Remarks)
  1. Tinplated film thickness [µm] = Tin adhesion coverage [g/m²] ÷ Tin's specific gravity (7.3 [g/cm³])
  2. Enables tin plating at 1.3 to 11.2 g/m² range (Enables equal front and back surface thickness and differential plating)

Surface finish

Surface finish name Code Surface roughness Target value
µmRa
Features
Bright E BE ≦0.20 Very glossy finish with superior solderability.
Bright B 0.25 Gloss finish, widely used for general purposes.
Light roughness side BR 0.3 Lightly polished finish only used for double rolled products.
Rough R1 0.4 An original whetstone-like finish on which scratches do not show up.
Very rough R2 0.6 An original rough whetstone-like finish that keeps the surface unmarred.
Matte M 1 A dull, semigloss finish that is non-reflown.
Silver 1 S1 1 A dull finish that is reflown.
Silver 2 S2 1 A dull finish that is reflown.
Silver 4 S4 3 A dull finish that is reflown.
Bright (B)

Bright (B)

Rough surface (R1)

Rough surface (R1)

Silver 4 (S4)

Silver 4 (S4)